Resilife partnered with a Chilean infrastructure contractor to deliver high-performance thermoplastic road paint for a 50-kilometer highway expansion. The project aimed to enhance road safety, ensure durability, and meet strict environmental standards. This case study outlines the challenges, solutions, and outcomes of this successful collaboration.
The contractor required 20 tons of thermoplastic road paint for a highway expansion project. Key requirements included:
Resilife was selected for its proven expertise in delivering quality road marking solutions and ability to meet tight deadlines.
The project began with an urgent inquiry from the contractor. Resilife responded within 24 hours, providing a detailed quotation and technical specifications. Independent testing confirmed reflectivity of 320 mcd, mass loss of 12%, and VOC content of 45 g/L, exceeding industry standards. The contractor placed a $85,000 order for 20 tons of paint.
The project involved material delivery, on-site application, and quality inspection.
Material Delivery: Paint was shipped in sealed containers to prevent contamination. Delivery was completed within 15 days, meeting the project timeline.
On-Site Application: Application was performed at 190°C±5°C using a road marking machine. The paint achieved 1.8mm thickness and full adhesion within 90 seconds. Glass beads (30% by weight) ensured nighttime reflectivity.
Quality Inspection: Resilife provided technical support to ensure compliance with EN 1436 and ASTM D713 standards. Post-application tests confirmed reflectivity of 300 mcd and thickness of 1.8mm±0.2mm.
The project achieved significant improvements in safety, durability, and cost efficiency. Nighttime visibility increased by 40%, reducing accident rates by 22% within six months. After six months, markings retained 92% reflectivity and showed 0% cracking. Maintenance costs were reduced by 50% over five years.
